61 13... Special tools for wiring harness repairs

Special tools required: 

• 12 1 080 
• 61 1 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 300
• 61 0 400 
• 61 1 190
• 61 4 320
• 61 9 041 
• 61 9 044 

Repair range, vehicle electrical system: 

• Refer to Service Information:

  SI 2 04 07 341 

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)

Handling: 

• OPENING PLUG HOUSINGS AND REMOVING CONTACTS  of different plug systems

Refer to Service Information:

• SI 2 05 05 217 
• SI 2 05 06 294 
• SI 2 08 06 312 
  Fig 1: Identifying Press-Out Tool

  Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables: 

Handling: 

• CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 
  Fig 2: Identifying Pliers

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts): 

• special tool 61 4 320 
  1. Tool without crimping head
  2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH )
  3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS )
  4. Crimping head (CRIMPING MQS CONTACTS )
  5. Crimping head (CRIMPING MPQ CONTACTS )
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head
     Fig 3: Identifying Crimping Stop Parts (Small Contacts)

     Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8 / DFK4)

Handling: 

• Refer to Service Information:

  SI 2 02 05 194 

  SI 2 07 05 233 

  Fig 4: Identifying Crimping Stop Parts (Large Contacts)

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Handling: 

• Antenna elbow plug on radio receiver
  Fig 5: Identifying Hand Crimping Tool (61 9 041) And Matrix (61 9 044)

  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ²  :

• special tool 12 1 080 

Handling: 

• CRIMPING STOP PARTS (CONTACTS) 
  Fig 6: Identifying Special Tool (12 1 080)

  Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables: 

• special tool 61 1 190 

Handling: 

• REPAIRING RIBBON CABLES 
  Fig 7: Identifying Special Tool (61 1 190)

  Courtesy of BMW OF NORTH AMERICA, INC.