61 13... Crimping stop parts

2013 Mini Cooper Countryman, Standard TransSECTION 61 13... Crimping stop parts
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 535xi, 2010 BMW 535i, 2009 BMW 535xi, 2009 BMW 535i, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

  • 12 1 080 
  • 12 1 081 
  • 12 1 083 

Spare parts for in-car electronics (housing and contacts): 

Refer to Service Information: 

SI 2 04 07 341 

  1. Crimping butt connectors and contact sleeves for fan connectors up to 2.5 mm 2 

    Refer to Service Information: 

    SI 2 04 06 293 

  2. Crimping butt connectors and contact sleeves for fan connectors from 2.5 mm 2> 

    Refer to Service Information: 

    SI 2 02 05 194 

    SI 2 07 05 233 

  3. Crimping contact sleeves for fan connectors 4 mm 2  and ignition cable contacts 

    Special tool kit 12 1 080  is used to fit ignition cable contacts and to crimp 4 mm2 contact sleeves for fan connectors.

    • 12 1 081  (hand crimping tool)
    • 12 1 083  (matrix)

    Refer to repair instructions: 

    SPECIAL TOOLS FOR WIRING HARNESS REPAIRS 

    Fig 1: Identifying Hand Crimping Tool (12 1 081)
    G04727469Courtesy of BMW OF NORTH AMERICA, INC.

    Unlock special tool 12 1 081: 

    Squeeze grips (1) lightly and push unlocking lever (2) in direction of arrow.

    Or:

    Compress handles as far as they will go, tool unlocks automatically.

    Fig 2: Pushing Unlocking Lever
    G04727470Courtesy of BMW OF NORTH AMERICA, INC.

    Insert contact sleeve 4 mm2 in nest with lock (1) as far as it will go.

    Fig 3: Inserting Contact Sleeve
    G04727471Courtesy of BMW OF NORTH AMERICA, INC.

    Preload contact by squeezing matrix in crimping tool. Grip contact (1) firmly only, do not crimp.

    Fig 4: Identifying Grip Contact
    G04727472Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.