61 13 Special Tools For Wiring Harness Repairs

Special tools required: 

• 12 1 080 
• 61 0 200 
• 61 0 210 
• 61 0 220 
• 61 0 230 
• 61 0 300 
• 61 0 400 
• 61 1 190 
• 61 4 320 
• 61 9 041 
• 61 9 044 

Repair range, vehicle electrical system: 

Release and press-out tool: 

• Special tool 61 0 300  . See 61 0 300 RELEASING TOOL (COMPLETE KIT)
• Special tool 61 0 400 (MINI N12/N14) 

Handling: 

• Opening plug housings and removing contacts  of different plug systems. See 61 13 OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS 

Fig 1: Identifying Special Tool Kit

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables: 

Handling: 

• Cutting to length and stripping insulation from cables  . See 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 

Fig 2: Identifying Special Tool

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts): 

• Special tool 61 4 320  . See 61 4 320 CRIMPING SET WITH PLIERS
  1. Tool without crimping head
  2. Crimping head (stripping insulation and cutting fibre-optic cables to length)  . See 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBERS TO LENGTH 
  3. Crimping head (crimping fibre-optic cable contacts)  . See 61 13 ... CRIMPING OPTICAL FIBERS 
  4. Crimping head (crimping MQS contacts)  . See 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS) 
  5. Crimping head (crimping MPQ contacts)  . See 61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head (SI 2 04 06 293) 
     Fig 3: Identifying Special Tool Kit

     Courtesy of BMW OF NORTH AMERICA, INC.

  Crimping stop parts (large contacts): 

  • Special tool 61 0 200  (crimping set). See 61 0 200 CRIMPING SET (BASIC TOOL)
  • Special tool 61 0 210  (matrix set LSK 8). See 61 0 210 MATRIX LSK 8
  • Special tool 61 0 220  (matrix set SLK 2.8). See 61 0 220 MATRIX FOR SLK 2.8
  • Special tool 61 0 230  (matrix set MAK 8/DFK4)
  Fig 4: Identifying Special Tool Kit

  Courtesy of BMW OF NORTH AMERICA, INC.

  Handling: 

  Crimping antenna elbow plugs: 

  • Special tool 61 9 041  (hand crimping tool)
  • Special tool 61 9 044  (matrix)

  Handling: 

  • Antenna elbow plug on radio receiver 
    Fig 5: Identifying Special Tool (61 9 041) & (61 9 044)

    Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ²  :

• Special tool 12 1 080 

Handling: 

• Crimping stop parts (contacts)  . See 61 13 CRIMPING STOP PARTS 
  Fig 6: Identifying Special Tool Kit

  Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables: 

• Special tool 61 1 190  . See 61 1 190 PLIERS

Handling: 

• Repairing ribbon cables  . See 61 13 ... REPAIRING RIBBON CABLES 
  Fig 7: Identifying Special Tool

  Courtesy of BMW OF NORTH AMERICA, INC.