61 13 Opening Plug Housings and Removing Contacts Of Different Plug Systems

2013 Mini Cooper Countryman, Standard TransSECTION 61 13 Opening Plug Housings and Removing Contacts Of Different Plug Systems
WARNING: This page is about a different car, the 2010 BMW 650i, 2009 BMW 650i, 2008 BMW 650i, 2007 BMW 650i, and 2006 BMW 650i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

  • 61 0 300 
  • 61 0 400 
  • 61 1 150 

Abbreviations and what they mean: 

ABBREVIATIONS TABLE

D 1.5 / 2.5 Round contacts of 1.5 mm or 2.5 mm diameter
MDK 3+ Miniature double flat spring contact
JPT ELA Junior Power Timer flat spring contacts with strand sealing
DFK ELA Double flat spring contacts with strand sealing
Elo Electronic contacts with and without strand sealing
Manufacturer: Siemens
Elo Power Electronic contacts for heavy loads with and without strand sealing
Manufacturer: Siemens
MQS Micro Quadlock System electronic contacts with and without strand sealing
Manufacturer: AMP
MPQ Micro Power Quadlock electronic contacts for heavy loads with and without strand sealing
Manufacturer: AMP

Ultrasonic-welded connectors: 

Ultrasonic-welded connectors (1) can be identified by the welds (2) on their longitudinal side.

The contacts of these connectors cannot be replaced.

Replace plug completely.

Fig 1: Identifying Ultrasonic-Welded Connectors
G04727423Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.