Piston, Pin, and Connecting Rod Replacement: Disassembly

2002 Honda Civic SiSECTION Disassembly
WARNING: This page is about a different variant/trim than selected.
  1. Remove the piston from the cylinder block (see Oil Pan Removal  ).
  2. Assemble the special tool as shown.
    Fig 1: Assembling Special Tool
    G01397502Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Assemble and adjust the length of the piston pin driver head and shaft to 53 mm (2.1 in.).
    Fig 2: Assembling & Adjusting Length Of Piston Pin Drive Head & Shaft
    G01397503Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. With the embossed mark facing up, place the piston assembly (A) on the special tool (B). Be sure you position the recessed flat on the piston against the lugs on the base attachment.
    Fig 3: Placing Piston Assembly With Embossed Mark Facing Up
    G01397504Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Press the pin (C) out with the pin driver (D), pilot collar (E) and a hydraulic press.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.