Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLVO2002S80 T6 EXECUTIVE L6-2.9L TURBO VIN 91 B6294TREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSENGINE CONTROL MODULEDIAGRAMSDIAGNOSTIC AIDSCAVITY OPENING WITH ONE EXTRACTION GROOVE
2002 Volvo S80 T6 Executive L6-2.9L Turbo VIN 91 B6294T
Cavity Opening With One Extraction Groove
2002 Volvo S80 T6 Executive L6-2.9L Turbo VIN 91 B6294TSECTION Cavity Opening With One Extraction Groove
Cavity opening with one extraction groove
Terminal removal tool, p/n 9814229
A terminal removal tool p/n 9814229 with a single blade type tip must be used.
This terminal removal tool is used for cable terminals with one locking tab:
A 2.8 Timer
B 6.3 Receptacle terminal
Choose the terminal removal tool with the correct width
There are two sizes of the cavity opening.
See illustration.
Choose a terminal removal tool with ends which match the cavity opening extraction groove.
- The narrow ends are 1.5 mm wide.
- The wider ends are 2.7 mm wide.
Press the cable terminal in the cavity forwards as far as it will go to free the locking tab from the cavity catch.
Insert the terminal removal tool in the groove as illustrated.
Always follow the instructions in When secondary locking is of the lid type which give the correct working procedure.
- Proceed to chapter New cable terminal New Cable Terminal Seal sws and plug . Replacing a cable terminal in order to crimp a new cable terminal.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.