Test Procedure

2013 Volkswagen Beetle Base, 2D Hatchback, 2.5L Eng VIN X, Automatic TransSECTION Test Procedure

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK 

Start diagnosis

-- Remove the fuel filler cap from fuel filler tube.

-- Remove rear seat bench. Refer to the Repair Information.

-- Remove the floor sealing cover.

-- Disconnect the electrical harness connector from the fuel delivery unit.

-- Connect a hand held remote control (jumper) to terminal 1 of the fuel delivery unit and to vehicle battery (+).

-- Connect a jumper wire from terminal 5 of the fuel delivery unit to vehicle Ground.

WARNING: Fuel system is under pressure! Before opening the system, place rags around the connection area. Then release the pressure by carefully loosening the connection.

-- Disconnect the fuel return line by pressing release buttons.

-- Connect a fuel line from the fuel pressure test set to the disconnected fuel return line and hold it in the measuring container.

-- Press the switch on the hand held remote control (jumper) and operate the fuel pump for 15 seconds.

-- Compare quantity of fuel delivered with minimum delivery rate in the diagram (cm3 /30s).

NOTE: Voltage at the fuel pump with engine stopped and fuel pump running is approx. 2 volts less than battery voltage.

If minimum delivery quantity is not obtained, the following malfunctions may be present:

If specified value was Not obtained:

Check the following components;

  • Fuel lines pinched.
  • Fuel filter restriction.
  • Fuel pump faulty.

-- Repair or replace the above components as necessary.

-- To replace the fuel filter refer to the Repair Information.

-- To replace the fuel pump refer to the Repair Information.

Assembly is performed in reverse order of removal. Note the following:

-- Install the rear seat bench. Refer to the Repair Information.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.