Windshield Assembly Overview

2010 Volkswagen Golf (5K1) L5-2.5L (CBTA)SECTION Windshield Assembly Overview





Windshield Assembly Overview






1 Windshield

Removing windshield, refer to => [ Windshield ] Windshield

2 PUR Adhesive Sealant

Bead diameter: width = 6.5 mm, height = 10 mm (including pre-coating, residual material on window glass and window flange)

Minimum curing time, refer to => [ Minimum Curing Time ] Minimum Curing Time

3 Body Flange

4 Drip Rail

Removing and Installing, refer to => [ Drip Rail ] Drip Rail

5 Gap Dimension

From window edge to roof edge

Set a constant dimension of 2.5 mm using adjustment gauge (3371)

6 Sealing lip

Is a part of the windshield

It will get damaged when removing the windshield.

Install a new sealing lip.

7 Interior Rearview Mirror

8 Window Adjuster

443.845.631 A

9 Retainer

Is a part of the windshield

10 Plenum Chamber Cover

Must only be pulled out of binding profile by hand.

11 Adhesive Bead End

Apply the adhesive bead in this area
RENDER: 1.0x

NO RELATED

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Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.