Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLKSWAGEN2003PASSAT SEDAN 4MOTION (3B3) V6-2.8L (ATQ)REPAIR AND DIAGNOSISWINDOWS AND GLASSSERVICE AND REPAIR
2003 Volkswagen Passat Sedan 4Motion (3B3) V6-2.8L (ATQ)
Windows and Glass: Service and Repair
2003 Volkswagen Passat Sedan 4Motion (3B3) V6-2.8L (ATQ)SECTION Service and Repair
Preparing New Window Without Pre-coating For Glazing
A new, un-pre-coated side window has been introduced for Passat sedan and wagon. On new side windows, only PUR-sealing lip - 1 - and spacer - 2 - has still been sprayed.
1. Sealing lip
2. Spacer
3. Washer
NOTE: application area for adhesive bead - 3 - is not pre-coated and not primed.
- Clean window circumference to width of 20 mm all around using Cleaning solution D 009 401 04.
- Then rub window circumference dry using a lint-free rag.
CAUTION: Ceramic application on window is not primer! It must be primed before application of adhesive sealing material! Only use primer D 009 200 02.
- Now apply Primer D 009 200 02 - 2 - uniformly in one stroke using Applicator D 009 500 25 - 1 -.
- Allow primer to air dry for approx. 10 minutes.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.