Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLKSWAGEN2003PASSAT SEDAN (3B3) V6-2.8L (ATQ)REPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSCAMSHAFT POSITION SENSORTESTING AND INSPECTIONWITH GENERIC SCAN TOOL
2003 Volkswagen Passat Sedan (3B3) V6-2.8L (ATQ)
With Generic Scan Tool
2003 Volkswagen Passat Sedan (3B3) V6-2.8L (ATQ)SECTION With Generic Scan Tool
Camshaft Position Sensors, Checking
The following procedure is used to diagnose both Camshaft Position (CMP) Sensor G40 and Camshaft Position (CMP) Sensor 2 G163
Note: Use only gold-plated terminals when servicing terminals in harness connectors of Camshaft Position (CMP) Sensor G40 and Camshaft Position (CMP) Sensor 2 G163.
Special tools, testers and auxiliary items required
- Multimeter.
- Wiring diagram.
Test requirements
- The Engine Control Module (ECM) J220 fuses OK.
- Battery voltage at least 12.5 volts.
- All electrical consumers such as, lights and rear window defroster, switched off.
- Vehicles with automatic transmission, shift selector lever into position "P" or "N" .
- A/C switched off.
- Ground (GND) connections between engine/transmission/chassis OK.
- Ignition switched off.
Test procedure
- Perform a preliminary check to verify the customers complaint.
Start diagnosis
- Disconnect the Camshaft Position (CMP) Sensor G40 electrical harness connector -A arrow- or Camshaft Position (CMP) Sensor 2 G163 -B arrow-
- Switch the ignition on.
- Using a Multimeter, Check the Camshaft Position (CMP) Sensor electrical harness connector terminals 1 to 3 for voltage.
Specified value: about 5.0V
- Switch the ignition off.
If the specification was not obtained:
Checking wiring
If the manufacturers test box is being used. Perform the following step.
- Install the Test Box 105 Pin VAG1598/31 (Engine Code ATQ ) Test Box 80 Pin VAG1598/22 (Engine Code AHA).
If the manufacturers test box is not being used. Perform the following step.
- Remove the Engine Control Module (ECM) J220.
Using a Multimeter, Check the Camshaft Position (CMP) Sensor G40 or Camshaft Position (CMP) Sensor 2 G163 electrical harness connector to the Engine Control Module (ECM) J220 electrical harness connector for an open circuit.
(Engine Code ATQ)
(Engine Code AHA)
Specified value: 1.5 ohms Max.
If the specified value was not obtained:
- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).
- Check the wiring connection for damage, corrosion, lose or broken terminals.
- If necessary, repair the faulty wiring connection.
If no malfunction is found in the wiring and voltage supply was OK:
- Replace the Camshaft Position (CMP) Sensor G40 or Camshaft Position (CMP) Sensor 2 G163 .
If no malfunction is found in the wiring and voltage supply was not OK:
- Erase the DTC memory.
- Perform a road test to verify repair.
If the DTC does not return:
Repair complete, Generate readiness code.
- End diagnosis.
If the DTC does return and no malfunction is detected in the wiring and the voltage supply was OK:
- Replace the Engine Control Module (ECM) J220.
- Assembly is performed in the reverse of the removal.
Final procedures
After repair work, the following work steps must be performed in the following sequence:
1. Check the DTC memory.
2. If necessary, erase the DTC memory.
3. If the DTC memory was erased, generate readiness code.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.