Front End, Assembly Overview

2003 Volkswagen New Beetle (1C1) L4-1.8L Turbo (AWP)SECTION Front End, Assembly Overview



Front end, assembly overview

Note: The front fenders and the front bumper cover can only be removed together from the vehicle, as the so named Front part. The front part must be installed free of stress.






1. Front part
Removing:
Remove wheel housing liners, refer to Front wheel housing liner Service and Repair
Disconnect connectors for turn signals and fog lights.
Disconnect hose connector in vehicles with headlight washer system
Pull front part on left and right-hand sides outward off the threaded studs and remove forward with the aid of two technicians.

Installing:

2. Bolt
With nut
6 Nm

3. Combi-bolt/screw
6 Nm

4. Bolt
Qty. 18
7.5 Nm
Insert with locking fluid D 185 400 A2
Note tightening sequence

5. Insulation

6. Hexagon nut
6 Nm

7. Bolt
7.5 Nm
Qty 4
Insert with locking fluid D 185 400 A2

8. Bolt
Qty. 2
Insert with locking fluid D 185 400 A2

9. Spreader clip
Qty. 3
To remove press spreader pin through clip

10. Trim
11. Front spoiler
12. Ventilation grille
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.