Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLKSWAGEN1983JETTA L4-1715CC 1.7L SOHCREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSAIR FLOW METER/SENSORTESTING AND INSPECTION
1983 Volkswagen Jetta L4-1715cc 1.7L SOHC
Air Flow Meter/Sensor: Testing and Inspection
1983 Volkswagen Jetta L4-1715cc 1.7L SOHCSECTION Testing and Inspection
Fig. 25 Sensor plate adjustment:
Fig. 26 Free movement check:
1. Start engine and run briefly then shut off engine and remove air flow sensor boot.
2. Ensure that sensor plate is centered in air cone, Fig. 25. Center plate by using at least three 0.1 mm (.004 in) feeler gauges placed evenly around perimeter of sensor plate gap with bolt slightly loosened, then tighten bolt.
3. Lift sensor plate with magnet or pliers, Fig. 26, and check for even resistance over entire travel of sensor plate.
4. If resistance is uneven, remove fuel distributor and inspect plunger for contamination.
NOTE: The piston and its sleeve, in the fuel metering distributor, are machined to a tolerance of .00025", and are a matched set. When handling these parts it is advisable to avoid any impact or damage as the parts are not independently replaceable.
a. Remove the plunger.
b. Check for gum deposits and signs of seizing. If gum deposits are found on the piston clean it with clean gasoline.
c. Ensure that the piston does not bind inside its sleeve by sliding it back and forth while turning it.
d. If a high spot is found, replace the metering distributor.
e. Install a new "O" ring between fuel distributor and air flow sensor housing.
f. Reinstall the metering distributor.
5. If there are signs of contamination, inspect fuel system.
6. Lower sensor plate, ensuring that there is no resistance.
NOTE: If the sensor plate comes in contact with any part of the housing, many starting and driveability problems could result. See "ADJUSTMENT PROCEDURES" to correct.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.