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HOMESERVICE MANUALSTOYOTA2025HIGHLANDER XLE, 4WDREPAIR AND DIAGNOSISENGINE PERFORMANCEENGINE CONTROL SYSTEMSENGINE CONTROL SYSTEM (T24A-FTS) - SERVICE INFORMATIONACCELERATOR PEDALREMOVAL [10/2022 - ]PROCEDURE
2025 Toyota Highlander XLE, 4WD

Removal [10/2022 - ]: Procedure

2025 Toyota Highlander XLE, 4WDSECTION Procedure
  1. REMOVE FRONT DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 9

  2. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 10

  3. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 17 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 17 [11/2023 - ]

  4. REMOVE ACCELERATOR PEDAL SENSOR ASSEMBLY 
    NOTE:
    • Avoid physical shock to the accelerator pedal sensor assembly.
    • Do not disassemble the accelerator pedal sensor assembly.
    • The accelerator pedal sensor assembly does not require lubrication.
    • Do not apply oil or other lubricants to the accelerator pedal sensor assembly. If applied, the accelerator pedal sensor assembly must be replaced.
    1. Disconnect the accelerator pedal sensor assembly connector.
      GTY888081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts and disconnect the rod of the accelerator pedal sensor assembly from the accelerator pedal to remove the accelerator pedal sensor assembly.
      NOTE:

      If the accelerator pedal sensor assembly has been struck or dropped, replace it.

  5. REMOVE ACCELERATOR PEDAL PAD 
    1. Disengage the 4 claws and remove the accelerator pedal pad from the accelerator pedal.
      GTY888082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE ACCELERATOR PEDAL 
    1. Remove the 2 bolts.
      GTY888083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Push the accelerator pedal in the direction indicated by the arrow (1) shown in the illustration to disengage the claw.
      GTY915076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Vehicle Body
      Remove in this Direction (1)
      Remove in this Direction (2)
    3. Pull the accelerator pedal in the direction indicated by the arrow (2) shown in the illustration to remove it.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.