How To Proceed With Troubleshooting [11/2023 - ]: Procedure

2025 Toyota Highlander Limited, FWDSECTION Procedure
WARNING: This page is about a different variant/trim than selected.
  1. VEHICLE BROUGHT TO WORKSHOP 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  2

  2. CUSTOMER PROBLEM ANALYSIS 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  3

  3. CONNECT GTS TO THE DLC3* 

    HINT: 

    If the display on the tester indicates a communication error, inspect the DLC3.

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  4

  4. CHECK DTC AND FREEZE FRAME DATA* 

    Refer to DTC CHECK / CLEAR [11/2023 - ] 

    HINT: 

    • Make sure to save freeze frame data because the data is necessary for performing simulation tests.
    • For the Hybrid Control System, there are many DTCs, many of which can be stored due to a single malfunction. As a result, in some of the diagnosis procedures an instruction is provided to check for other DTCs. By following the diagnosis path based on the combination of output DTCs, it is possible to narrow down the problem early and avoid unnecessary diagnosis.

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  5

  5. CLEAR DTC AND FREEZE FRAME DATA* 

    Refer to DTC CHECK / CLEAR [11/2023 - ] 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  6

  6. CONDUCT VISUAL INSPECTION 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  7

  7. CONFIRM PROBLEM SYMPTOMS 

    HINT: 

    If the hybrid system does not start, perform steps 9 and 11 first.

    Result

    Proceed to
    Malfunction does not occur.
    Malfunction occurs.

    Result: 

    Malfunction occurs. 

    See step  10

    Result: 

    Malfunction does not occur. 

    See step  8

  8. DUPLICATE CONDITIONS THAT PRODUCE SYMPTOMS 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  9

  9. CHECK FOR DTCS* 

    Refer to DTC CHECK / CLEAR [11/2023 - ] 

    Result

    Proceed to
    DTCs are output.
    DTCs are not output.

    Result: 

    DTCs are not output. 

    See step  16

    Result: 

    DTCs are output. 

    See step  10

  10. REFER TO DTC CHART 

    Refer to DIAGNOSTIC TROUBLE CODE CHART [11/2023 - ] 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  11

  11. CONDUCT CIRCUIT INSPECTION 

    Result

    Proceed to
    Malfunction not confirmed.
    Malfunction confirmed.

    Result: 

    Malfunction confirmed. 

    See step  13

    Result: 

    Malfunction not confirmed. 

    See step  12

  12. CHECK FOR INTERMITTENT PROBLEMS 

    Refer to HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - ]

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  13

  13. IDENTIFY PROBLEM 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  14

  14. ADJUST AND/OR REPAIR 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  15

  15. CONDUCT CONFIRMATION TEST 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    END 

  16. CONDUCT BASIC INSPECTION 

    Result

    Proceed to
    Malfunctioning parts not confirmed.
    Malfunctioning parts confirmed.

    Result: 

    Malfunctioning parts confirmed. 

    See step  18

    Result: 

    Malfunctioning parts not confirmed. 

    See step  17

  17. CHECK ECU POWER SOURCE CIRCUIT 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  11

  18. CONDUCT PARTS INSPECTION 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  13

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.