How To Proceed With Troubleshooting [12/2019 - ]: Procedure

2025 Toyota Highlander Hybrid XLESECTION Procedure
  1. VEHICLE BROUGHT TO WORKSHOP 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  2

  2. INSPECT BATTERY VOLTAGE 

    Standard Voltage

    11 to 14 V

    If the voltage is below 11 V, recharge or replace the battery before proceeding to the next step.

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  3

  3. CHECK COMMUNICATION FUNCTION OF CAN COMMUNICATION SYSTEM* 
    1. Use the GTS to check if the CAN communication system is functioning normally.

      Refer to DIAGNOSIS SYSTEM [12/2019 - 09/2020] , or refer to DIAGNOSIS SYSTEM [09/2020 - 10/2022] , or refer to DIAGNOSIS SYSTEM [10/2022 - 11/2023] , or refer to DIAGNOSIS SYSTEM [11/2023 - ]

      Result

      Result Proceed to
      CAN DTC is not output A
      CAN DTC is output B

    Result: 

    GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING). Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [12/2019 - 10/2022]  , or refer to  HOW TO PROCEED WITH TROUBLESHOOTING [10/2022 - 11/2023]  , or refer to  HOW TO PROCEED WITH TROUBLESHOOTING [11/2023 - ] 

    Result: 

    See step  4

  4. CHECK DTC AND FREEZE FRAME DATA* 
    1. Check for DTCs.

      Chassis > Four Wheel Drive > Trouble Codes 

    2. Check for freeze frame data.

      HINT: 

      Record or print DTCs and freeze frame data if necessary.

    3. Clear the DTCs and freeze frame data.

      Chassis > Four Wheel Drive > Clear DTCs 

    4. Recheck for DTCs.

      Chassis > Four Wheel Drive > Trouble Codes 

      Result

      Result Proceed to
      DTC does not reoccur A
      DTC reoccurs B

    Result: 

    See step  8

    Result: 

    See step  5

  5. CHECK VEHICLE CONTROL HISTORY (DYNAMIC TORQUE CONTROL AWD SYSTEM)* 
    1. Use the GTS to check the vehicle control history.

      Chassis > Four Wheel Drive > Utility 

      Tester Display
      Vehicle Control History (RoB)

      Result

      Result Proceed to
      Vehicle control history is not output A
      Vehicle control history is output B

    Result: 

    GO TO VEHICLE CONTROL HISTORY. Refer to  VEHICLE CONTROL HISTORY [12/2019 - ] 

    Result: 

    See step  6

  6. PROBLEM SYMPTOMS TABLE 
    1. Refer to Problem Symptoms Table.

      Refer to PROBLEM SYMPTOMS TABLE [12/2019 - ] 

      Result

      Result Proceed to
      Fault not listed in problem symptoms table A
      Fault listed in problem symptoms table B

    Result: 

    See step  8

    Result: 

    See step  7

  7. OVERALL ANALYSIS AND TROUBLESHOOTING* 
    1. Terminals of ECU.

      Refer to TERMINALS OF ECU [12/2019 - ] 

    2. Data List / Active Test.

      Refer to DATA LIST / ACTIVE TEST [12/2019 - ] 

      Result

      Proceed to
      NEXT

    Result: 

    NEXT 

    See step  8

  8. REPAIR OR REPLACE 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    See step  9

  9. CONFIRMATION TEST 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    END 

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.