Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSSATURN2002SL1 L4-1.9L SOHC VIN 8REPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINMANUAL TRANSMISSION/TRANSAXLESERVICE AND REPAIRTRANSAXLE ASSEMBLYUNIT REPAIRASSEMBLYINPUT SHAFT CLEARANCE MEASUREMENT
2002 Saturn SL1 L4-1.9L SOHC VIN 8
Input Shaft Clearance Measurement
2002 Saturn SL1 L4-1.9L SOHC VIN 8SECTION Input Shaft Clearance Measurement
1. Assemble input shaft with 5th gear bearing, 5th gear, 5th reverse synchronizer assembly, reverse cone, and washer. Use old nut and torque.
Torque:
Input Shaft Clamp Nut: 150 Nm (111 ft. lbs.)
2. Measure clearance between 5th drive gear and 5th gear thrust washer.
Clearance between 5th drive gear and 5th gear thrust washer Standard: 0.20 - 0.35 mm (0.008 - 0.014 inch)
3. Measure clearance between 4th drive gear and 4th gear thrust washer.
Clearance between 4th drive gear and 4th gear thrust washer Standard: 0.20 - 0.35 mm (0.008 - 0.014 inch)
4. Measure clearance between 3rd drive gear and input shaft
Clearance between 3rd drive gear and input shaft Standard: 0.20 - 0.35 mm (0.008 - 0.014 inch)
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.