Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSOLDSMOBILE2004BRAVADA RWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 258 (ENGINE CONTROL SYSTEM - REMOVAL & INSTALLATION)FUEL SYSTEMSFUEL SENDER ASSEMBLYINSTALLATION
2004 Oldsmobile Bravada RWD
Fuel Sender Assembly: Installation
2004 Oldsmobile Bravada RWDSECTION Installation
WARNING: This page is about a different car, the 2003 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Always re-attach the fuel lines and fuel filter with all original type fasteners and hardware. Do not repair sections of fuel pipes.
- Position NEW fuel sender assembly "O" ring (3) on the fuel sender assembly. See Figure .
- Install fuel sender assembly (4) into the fuel tank.
- Install the fuel sender assembly hold-down plate (2). See Figure .
- Install 8 hold-down plate bolts (1). Tighten bolts to specification. See TORQUE SPECIFICATIONS .
- Install the fuel tank vapor line (2) to the fuel sender fitting. See Figure .
- Install the fuel pipe (3) to the fuel sender fitting.
- Secure the fuel pipe (3) using the retaining clip (1). See Figure .
- Connect the fuel sender harness connector (1) to the fuel sender assembly. See Figure .
- Connect the FTP sensor harness connector (2) to the fuel sender assembly. See Figure .
- Connect the negative battery cable.
- Pressurize the fuel system and check for leaks.
- Inspect butyl caulk seal for the fuel sender access panel. Replace any missing butyl caulk as necessary.
- Install access panel to rear seat floor.
- Relocate carpet under the seat and left sill plate area.
- Install sill plate to left side door opening.
- Install rear seat bottom cushion.
- Secure seat cushion using the 2 fasteners.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.