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HOMESERVICE MANUALSOLDSMOBILE2004BRAVADA RWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1983 (ENGINE CONTROLS AND FUEL - 3.5L - INTRODUCTION)REPAIR INSTRUCTIONSFUEL TANK REPLACEMENTASSEMBLY PROCEDURE
2004 Oldsmobile Bravada RWD

Assembly Procedure

2004 Oldsmobile Bravada RWDSECTION Assembly Procedure
WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fuel Tank Shield Retainers And Shield
    GM1884602Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel tank fuel pump modules. Refer to Fuel Tank Fuel Pump Module Replacement  and Fuel Tank Fuel Pump Module Replacement - Secondary .
  2. Install the fuel tank shield (2) and retainers (1).
    3. Fig 2: Fuel Tank Wiring Harness
    GM1884601Courtesy of GENERAL MOTORS CORP.
  3. Connect the fuel tank wiring harness (1) electrical connectors to the following:
    • Secondary fuel tank fuel pump module
    • Fuel tank pressure sensor
    • Primary fuel tank fuel pump module
  4. Install the fuel tank wiring harness to the retaining clips (2 and 4) and the retaining features (3) molded into the fuel tank.
    5. Fig 3: Vapor Line Quick Connect Fitting
    GM1884600Courtesy of GENERAL MOTORS CORP.
  5. Lay the vapor line (5) into position and connect the vapor line quick connect fittings (2) to the fuel tank fuel pump module. Refer to Plastic Collar Quick Connect Fitting Service .
  6. Connect the vapor line quick connect fitting (1) to the fuel tank vent valve. Refer to Plastic Collar Quick Connect Fitting Service .
  7. Install the vapor line to the retaining clip (4) and the retaining features (3) molded into the fuel tank.
    8. Fig 4: Fuel Feed Line
    GM1884599Courtesy of GENERAL MOTORS CORP.
  8. Lay the fuel feed line (2) into position and connect the fuel feed line quick connect fitting (1) to the fuel tank fuel pump module. Refer to Plastic Collar Quick Connect Fitting Service .
  9. Close the retaining clip (3) on the fuel tank.
    10. Fig 5: Fresh Air Line
    GM1884598Courtesy of GENERAL MOTORS CORP.
  10. Position the fresh air line (1) to the fuel tank clips and install the fresh air line.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.