Installation Procedure

2004 Oldsmobile Bravada AWDSECTION Installation Procedure
WARNING: This page is about a different car, the 2002 Oldsmobile Bravada. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: When performing this service procedure, make sure that the motor/encoder unit is flat against the transfer case for proper installation.
  1. Install the motor/encoder to the transfer case.
  2. Fig 1: Installing Motor/Encoder To Transfer Case
    G01705573Courtesy of GENERAL MOTORS CORP.
  3. Install motor/encoder mounting bolts to the transfer case.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten 

    Tighten the motor/encoder mounting bolts to 24 N.m (18 lb ft).

  4. Fig 2: Installing Motor/Encoder Mounting Bolts To Transfer Case
    G01705574Courtesy of GENERAL MOTORS CORP.
  5. Install the motor/encoder electrical connector.
  6. Install the fuel tank shield.
  7. Fig 3: Installing Fuel Tank Shield
    G01705575Courtesy of GENERAL MOTORS CORP.
  8. Install the fuel tank shield mounting bolts.

    Tighten 

    Tighten the fuel tank shield mounting bolts to 25 N.m (18 lb ft).

  9. Lower the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.