Engine Block Plug Removal

2004 Oldsmobile Bravada AWDSECTION Engine Block Plug Removal
WARNING: This page is about a different car, the 2002 GMC Savana and 2002 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required 

J 41712  Oil Pressure Switch Socket

CAUTION: Refer to SAFETY GLASSES CAUTION .
  1. Remove the knock sensor retaining bolt (1).
  2. Remove the knock sensor (2).
    Fig 1: Knock Sensor & Retaining Bolt
    G01689626Courtesy of GENERAL MOTORS CORP.
  3. Remove the engine oil pressure gage sensor using the J 41712  .
    Fig 2: Removing Engine Oil Pressure Gage Sensor Using J 41712
    G01689627Courtesy of GENERAL MOTORS CORP.
  4. Remove the engine oil pressure sensor fitting.
    Fig 3: Engine Oil Pressure Sensor Fitting
    G01689628Courtesy of GENERAL MOTORS CORP.
  5. Remove the transmission locator dowel straight pins, if required.
    Fig 4: Transmission Locator Dowel Straight Pins
    G01689629Courtesy of GENERAL MOTORS CORP.
  6. Remove the engine block left side oil gallery plug.
  7. Remove the engine block left rear oil gallery plug.
  8. Remove the engine block right rear oil gallery plug.
    Fig 5: Engine Oil Gallery Plugs
    G01689630Courtesy of GENERAL MOTORS CORP.
  9. Remove the expansion cup plug from the camshaft rear bearing hole and discard.
    Fig 6: Camshaft Rear Bearing Expansion Cup Plug
    G01689631Courtesy of GENERAL MOTORS CORP.
  10. Remove the expansion cup plug from the balance shaft rear bearing hole and discard.
    Fig 7: Balance Shaft Rear Bearing Expansion Cup Plug
    G01689632Courtesy of GENERAL MOTORS CORP.
  11. Remove the crankshaft rear oil seal housing locator spring type S pin, if required.
    Fig 8: Crankshaft Rear Oil Seal Housing Locator Spring Type S Pin
    G01689633Courtesy of GENERAL MOTORS CORP.
  12. Remove the front oil gallery plugs or balls from the front of the engine block and discard.

    Insert a 3/8 x 26 inch rod into the rear oil gallery holes in order to drive out the front oil gallery plugs or balls.

    Fig 9: Front Oil Gallery Plugs Or Balls
    G01689634Courtesy of GENERAL MOTORS CORP.
  13. Remove the engine block core hole plugs.
    1. 13.1. Use a suitable tool in order to drive the engine block core hole plugs into the coolant jacket.
    2. 13.2. Use a suitable tool in order to pull the engine block core hole plugs from the coolant jacket.
    3. 13.3. Discard the engine block core hole plugs.
    Fig 10: Engine Block Core Hole Plugs
    G01689635Courtesy of GENERAL MOTORS CORP.
  14. Remove the oil filter bypass valve and discard.
    Fig 11: Oil Filter Bypass Valve
    G01689636Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.