Water Pump (Unit Repair): Installation

2004 Oldsmobile Bravada AWDSECTION Installation
WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Prior to installing the water pump read the entire procedure. Pay special attention to avoid part damage and to ensure proper sealing.

  1. Install water pump assembly.
  2. Install water pump bolts. Initially finger tighten bolts.

    Torque: 

    Water Pump Bolts: 25 N.m (18 ft-lbs) 

  3. Install the water feed tube.
  4. Lubricate feed tube O-ring with silicone gel lubricant.
  5. Install water feed tube by twisting and pushing toward water pump. Take care not to tear or damage O-ring.
    Fig 1: Installing Water Pump Assembly
    G01039649Courtesy of GENERAL MOTORS CORP.
  6. Install thermostat housing to block bolts.

    Torque: 

    Thermostat Housing-to-Block Bolts: 10 N.m (89 in-lbs) 

  7. Apply thread sealant Permatex® 56521 (or equivalent) to sensor threads.
  8. Install engine coolant temperature sensor.

    Torque: 

    Engine Coolant Temperature Sensor: 20 N.m (15 ft-lbs) 

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.