Fuel Tank: Installation

2004 Oldsmobile Bravada AWDSECTION Installation
WARNING: This page is about a different car, the 2003 Pontiac Aztek and 2003 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When replacing the fuel system hose clamps, always replace the clamps with the original equipment or parts that meet the GM specifications for those parts.
  1. With the aid of an assistant, position and support the fuel tank. Do not bend the fuel tank straps. Bending the fuel tank straps may damage the straps. Install the fuel tank retaining strap attaching bolts. Tighten the fuel tank retaining strap bolts to specification. See TORQUE SPECIFICATIONS  .
  2. Install the EVAP canister retaining nut. Tighten the EVAP canister retaining nut to specification. Connect the fuel tank filler pipe to the fuel tank. Tighten the fuel tank filler pipe hose clamp to specification. Connect the fuel pipe quick-connect fittings at the fuel filter. Connect the fuel tank EVAP pipe quick-connect fitting near the fuel filter.
  3. Connect the fuel tank wiring harness connector at the body pass-through. Lower the vehicle. Add fuel and reinstall the fuel tank filler pipe cap. Connect the negative battery cable. Perform the following procedure in order to inspect for leaks: Turn the ignition on for 2 seconds. Turn the ignition off for 10 seconds. Turn the ignition on. Inspect for fuel leaks.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.