Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Section 139 (Engine Performance System Removal, Overhaul & Installation - Bi-Fuel): Introduction
This article covers removal, overhaul and installation procedures (when given by manufacturer). If component removal and installation is primarily an unbolt and bolt-on procedure, only a torque specification may be supplied.
Vehicles are available with optional 5.7L (RPO KL5) bi-fuel Compressed Natural Gas (CNG) system (RPO KL6). All 5.7L engines are identified by Vehicle Identification Number (VIN) "R". The fuel control system on these engines is separate from the gasoline fuel system and has unique parts. This article only covers removal, overhaul and installation procedures for CNG components on bi-fuel vehicles. Procedures for systems and components that are the same as gasoline powered models are not included in this article. See REMOVAL, OVERHAUL & INSTALLATION - CHEVY EXPRESS & SAVANA - GASOLINE article. Alternate fuel powered vehicles utilize special fuel tanks, fuel filler valve and line, high pressure lock-off solenoids, fuel tank pressure sensor, fuel tank temperature sensor, high pressure fuel lines, high pressure lock-off solenoid, high pressure regulator, low pressure regulators, intermediate pressure fuel lines, low pressure hose, fuel mixer, idle solenoid, fuel control solenoid and filters. See Fig 1 and Fig 2 .
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.