Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Install the new transfer case adapter seal.
- Install the transfer case adapter to the transmission.
- Install the transfer case adapter mounting bolts.
Tighten: Tighten the transfer case adapter mounting bolts to 50 N.m (34 lb ft).
- Install the transmission mount.
- Install the transmission mount bolts.
Tighten: Tighten the transmission mount bolts to 47 N.m (35 lb ft).
- Install the transmission support to the frame.
- Install the transmission support mounting bolts.
Tighten: Tighten the transmission support mounting bolts to 70 N.m (51 lb ft).
- Install the transmission mount retaining nuts.
Tighten: Tighten the transmission mount retaining nuts to 40 N.m (29 lb ft).
- Remove the transmission jack from the transmission.
- Install the new transfer case gasket.
- Install the transfer case assembly. Refer to Transfer Case Assembly Replacement .
- Check the transfer case fluid level. Refer to Transfer Case Fluid Replacement .
- Lower the vehicle. Refer to LIFTING AND JACKING THE VEHICLE in General Information.
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.