Fuel Tank: Removal

2004 Oldsmobile Bravada AWDSECTION Removal
WARNING: This page is about a different car, the 2002 Oldsmobile Bravada, 2002 GMC Envoy XL, 2002 GMC Envoy, and 2002 Chevrolet TrailBlazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release fuel system pressure. See FUEL SYSTEM PRESSURE RELEASE . Raise and support vehicle. Remove fuel tank shield (if equipped). See Figure.
  2. Loosen fuel fill pipe hose clamp at fuel tank. Disconnect fuel fill pipe at fuel tank. Drain as much fuel as possible from fuel tank using a hand-operated pump or equivalent. Disconnect harness connectors from fuel tank pressure sensor and EVAP vent valve. See Figure.
  3. Disconnect EVAP vapor pipe and EVAP vent valve pipe from EVAP canister. See Figure. Disconnect fuel feed and return lines to fuel tank. See FUEL LINE DISCONNECT FITTINGS .
  4. Cap fuel lines and EVAP pipes to prevent possible fuel system contamination. Support fuel tank. Remove fuel tank strap retaining bolts and fuel tank straps. Carefully lower fuel tank for access to fuel tank sending unit harness connector. Disconnect fuel tank sending unit harness connector. Remove fuel tank.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.