Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
- Install the generator bracket.NOTE: Refer to Fastener Notice in Cautions and Notices.
- Install the generator bracket bolts.
Tighten: Tighten the bolts to 50 N.m (37 lb ft).
- Install the oil separator hose to the bracket.
- Position the oil separator hose clamp at the bottom of the generator bracket.
- If equipped, position the vacuum pump. Install the EGR vacuum pump bolts (1, 2).
Tighten: Tighten the bolts to 22 N.m (16 lb ft).
- If equipped, install the vacuum line to the EGR valve vacuum pump.
- Install the oil separator hose to the pipe.
- Position the oil separator hose clamp at the side of the generator bracket.
- Install the fuel bleed valve and nuts.
Tighten: Tighten the nuts to 25 N.m (18 lb ft).
- Install the drive belt tensioner and bolt. Align the pin on the tensioner with the hole in the bracket.
Tighten: Tighten the bolt to 41 N.m (30 lb ft).
- Install the left idler pulley and bolt.
- Install the right idler pulley and bolt.
Tighten: Tighten the bolts to 43 N.m (32 lb ft).
- Position the generator and install the bolts.
Tighten: Tighten the bolts to 50 N.m (37 lb ft).
- Install the outlet heater hose bracket bolt (2).
Tighten: Tighten the bolt to 25 N.m (18 lb ft).
- Install the upper fan shroud. Refer to Fan Shroud Replacement - Upper (W/O M74) or Fan Shroud Replacement - Upper (W/M74) or Fan Shroud Replacement - Upper (W/HP2) in Engine Cooling.
- Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 6.6L.
- Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 6.6L.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.