Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMITSUBISHI2005LANCER EVOLUTION L4-2.0L DOHC TURBOREPAIR AND DIAGNOSISSPECIFICATIONSMECHANICAL SPECIFICATIONSBODY AND FRAMEFRONT DOOR
2005 Mitsubishi Lancer Evolution L4-2.0L DOHC Turbo
Front Door
2005 Mitsubishi Lancer Evolution L4-2.0L DOHC TurboSECTION Front Door
Door Handle And Latch:
Door Assembly:
ITEM SPECIFICATION
Door
Door check bolt (body side) 11 ± 2 N.m (98 ± 17 in-lb)
Door check bolt (door side) 5.0 ± 1.0 N.m (44 ± 9 in-lb)
Door hinge bolt (body side) 27 ± 5 N.m (20 ± 4 in-lb)
Door hinge bolt (door side) 21 ± 4 N.m (16 ± 2 in-lb)
Door outside handle bolt 5.0 ± 1.0 N.m (44 ± 9 in-lb)
Door latch assembly screw 9.0 ± 2.0 N.m (80 ± 17 in-lb)
Door switch screw 1.5 ± 0.5 N.m (14 ± 4 in-lb)
Striker screw 11 ± 2 N.m (98 ± 17 in-lb)
SERVICE SPECIFICATIONS
ITEM STANDARD VALUE
Door inside handle play mm (in)
Front 2.3 ± 2.1 (0.09 ± 0.08)
Rear 1.3 ± 1.7 (0.05 ± 0.07)
Door outside handle play mm (in)
Front 9.6 ± 9.2 (0.38 ± 0.36)
Rear 9.0 ± 9.2 (0.35 ± 0.36)
COMPONENT IDENTIFICATIONS
[DOOR CHECK]
APPLICABLE LOCATION IDENTIFICATION MARK
LH
Front door 39L
Rear door 40L
RH
Front door 39R
Rear door 40R
[DOOR OUTER OPENING WEATHERSTRIP]
APPLICABLE SIDE IDENTIFICATION COLOR
Left door Natural (White)
Right door Pink
RENDER: 1.0x
NO RELATED
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Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.