12 00 ... Working instructions for removing and installing electronic control unit

2013 Mini Cooper Countryman, Standard TransSECTION 12 00 ... Working instructions for removing and installing electronic control unit
WARNING: This page is about a different car, the 2002 BMW Z3 and 2001 BMW Z3. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Disconnecting the vehicle battery will cancel the fault memories of control units.

For this reason, before disconnecting the battery, connect up BMW SERVICE TESTER or DIS. DIS: (select Expert mode) interrogate fault memory and print out fault messages stored in memory. BMW SERVICE TESTER: Interrogate fault memory and print out fault messages stored in memory. Investigate stored faults.

Ignition must always be switched off before disconnecting or connecting control-unit connectors.

Removal and installation of components, relays, fuse, etc. could cause the storage of faults in fault memories of control units capable of self-diagnosis. For this reason, fault memories must always be interrogated after working on the electrical system. Stored faults must be investigated and cancelled.

When Replacing Control Unit Of DME/DDE (Digital Motor Electronics/ Digital Diesel Electronics), Pleased Note The Following Points: 

Each control unit is programmed with certain basic values, which serve as mean values. The control unit receives different input values, depending on engine condition, which are compared with the stored values. The adaptive system compares the input values with the stored map values. Appropriate correction commands are sent to the concerned drive elements.

If, for example, the DME control unit would be without current for a long time (more than an hour), its adaptive system would lose the stored values. After re-commissioning a cancelled unit or installing a new control unit, the input values of the relevant engine must be read in and stored for the adaptive system.

This procedure could lead to erratic idling and disturbed overrunning of the engine after starting. Depending on the engine it could require some time before all values are adapted to the engine condition.

For this reason, follow the procedure described below before replacing or reinstalling a DME/DDE control unit:

  1. Run engine to operating temperature if possible before replacing the control unit.
  2. Remove control unit, install new control unit and drive vehicle.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.