61 13... Installing comb connector for retrofitting/repairs

2013 Mini Cooper Countryman, Standard TransSECTION 61 13... Installing comb connector for retrofitting/repairs
WARNING: This page does not describe the selected car, but rather 17 other vehicles, including the 2010 BMW M5, 2009 BMW M5, 2008 BMW M5, 2007 BMW M5, and 2007 BMW 530xi. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The repair range IV for vehicle electrical system contained the required special tools and individual parts for retrofitting and repair work with the aid of fan connectors.
The case can no longer be ordered. Order individual parts for wiring harness repair through BMW Parts Department.

Special tools: 

  • Special tool 61 9 040 (crimping pliers)
    Fig 1: Identifying Special Tool (61 9 040)
    G08573803Courtesy of BMW OF NORTH AMERICA, INC.

Choose contact sleeve (up to 4 mm2 ) in accordance with wire cross-section.

Fig 2: Identifying Contact Sleeve
G08573804Courtesy of BMW OF NORTH AMERICA, INC.

Alternatively:

Choose contact sleeves (up to 2.5 mm 2 ) for comb connectors.

Fig 3: Identifying Comb Connector Contact Sleeves
G08573805Courtesy of BMW OF NORTH AMERICA, INC.

Cut through wire loop in wiring harness at established point.

Strip insulation from both wire ends.

See repair instructions: 

CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 

Fig 4: Identifying Harness Wire Cutting Tool
G08573806Courtesy of BMW OF NORTH AMERICA, INC.

Crimp contact sleeves on both wire ends.

See repair instructions: 

CRIMPING ON STOP PARTS 

NOTE: If using repair kit for contact sleeves, refer to repair instructions:
BUTT CONNECTOR FOR REPAIRING A PLUG CONNECTION .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.