41 05... Removing and installing rivet heads

2013 Mini Cooper Countryman, Standard TransSECTION 41 05... Removing and installing rivet heads
WARNING: This page is about a different car, the 2013 BMW 550i GT, 2012 BMW 550i GT, 2011 BMW 550i GT, and 2010 BMW 550i GT. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

  • 72 1 210
IMPORTANT: Lay out protective mats to protect the interior against swarf from the drilled-out rivets and damage.
Lay out protective mats in the relevant working area:
  • Dashboard
  • Entrance area
  • Passenger compartment
    Fig 1: Identifying Protective Mats
    G08423178Courtesy of BMW OF NORTH AMERICA, INC.

Described for folding pack holder for head airbag: 

Drill off rivet plate down to rivet shank with a 10 mm twist drill bit.

Fig 2: Drilling Off Rivet Plate Down To Rivet Shank Using Twisted Drill Bit
G08423179Courtesy of BMW OF NORTH AMERICA, INC.

Described for grab handle holder: 

Drill off rivet plate down to rivet shank with a 10 mm twist drill bit.

Fig 3: Locating Drill Bit On Handle Holder
G08423180Courtesy of BMW OF NORTH AMERICA, INC.

Cut off blind rivet shanks down to sheet metal as level as possible.

Fig 4: Cutting Off Blind Rivet Shanks Down To Sheet Metal
G08423181Courtesy of BMW OF NORTH AMERICA, INC.

Deburr remaining rivets with nipper pliers.

Fig 5: Removing Rivets Using Nipper Pliers
G08423182Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Apply primer to paintwork damages on side frame.

Special tool 72 1 210 for collecting rivet remnants.

Shank (1) of special tool is flexible and can be adapted to the relevant body contours.

NOTE: Insert butyl in collecting tray (2) to secure rivet remnants against falling out.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.