6113... Installing comb connector for retrofitting/repairs: Notes

2013 Mini Cooper Countryman, Standard TransSECTION Notes
WARNING: This page does not describe the selected car, but rather 14 other vehicles, including the 2011 BMW 328xi, 2011 BMW 328i, 2011 BMW 323i, 2010 BMW 335xi, and 2010 BMW 335i. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The repair range IV for vehicle electrical system contained the required special tools and individual parts for retrofitting and repair work with the aid of fan connectors.
The case can no longer be ordered. Order individual parts for wiring harness repair through BMW Parts Service.

Special tools: 

  • Special tool61 9 040
    Fig 1: Identifying Wiring Harness Repair Kit
    G04727459Courtesy of BMW OF NORTH AMERICA, INC.

Choose contact sleeve (up to 4 mm2 ) in accordance with wire cross-section.

Fig 2: Identifying Contact Sleeves
G04727481Courtesy of BMW OF NORTH AMERICA, INC.

Alternatively:

Choose contact sleeves (up to 2.5 mm2 ) for fan connectors.

Fig 3: Identifying Contact Sleeves For Fan Connectors
G04727482Courtesy of BMW OF NORTH AMERICA, INC.

Cut through wire loop in wiring harness at established point.

Strip insulation from both wire ends.

See repair instructions 

CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 

Fig 4: Identifying Crimp Tool
G04727463Courtesy of BMW OF NORTH AMERICA, INC.

Crimp contact sleeves on both wire ends.

See repair instructions 

CRIMPING ON STOP PARTS 

NOTE: If using repair kit for contact sleeves, refer to repair instruction:
BUTT CONNECTOR FOR REPAIRING A PLUG CONNECTION .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.