61 13... Crimping stop parts

2013 Mini Cooper Countryman, Standard TransSECTION 61 13... Crimping stop parts
WARNING: This page is about a different car, the 2010 BMW 550i, 2009 BMW 550i, and 2008 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.
  1. Crimping contact sleeves for fan connectors 4 mm 2  and ignition cable contacts 

    Special tool kit 12 1 080  is used to fit ignition cable contacts and to crimp 4 mm2 contact sleeves for fan connectors.

    • 12 1 081  (hand crimping tool)
    • 12 1 083  (matrix)

    Refer to repair instructions: 

    Special tools for wiring harness repairs 

    Fig 1: Identifying Special Tools
    G04753259Courtesy of BMW OF NORTH AMERICA, INC.

    Unlock special tool 12 1 081: 

    Squeeze grips (1) lightly and push unlocking lever (2) in direction of arrow.

    Fig 2: Identifying Grips (1) And Unlocking Lever (2)
    G04753260Courtesy of BMW OF NORTH AMERICA, INC.

    Or:

    Compress handles as far as they will go, tool unlocks automatically.

    Insert contact sleeve 4 mm2 in nest with lock (1) as far as it will go.

    Fig 3: Identifying Lock
    G04753261Courtesy of BMW OF NORTH AMERICA, INC.

    Preload contact by squeezing matrix in crimping tool. Grip contact (1) firmly only, do not crimp.

    Fig 4: Identifying Grip Contact
    G04753262Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.