61 13 Installing Fan Connector For Retrofitting/Repairs

2013 Mini Cooper Countryman, Standard TransSECTION 61 13 Installing Fan Connector For Retrofitting/Repairs
WARNING: This page is about a different car, the 2006 BMW 760i, 2005 BMW 760i, and 2004 BMW 760i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

  • 61 9 040 
  • 61 9 041 
  • 61 9 042 
NOTE: The repair range IV for vehicle electrical system contained the required special tools and individual parts for retrofitting and repair work with the aid of fan connectors.
The case can no longer be ordered. Order individual parts for wiring harness repair through BMW Parts Service.

Special tools: 

  • special tool 61 9 040 
    Fig 1: Identifying Repair Kit
    G04727459Courtesy of BMW OF NORTH AMERICA, INC.

Choose contact sleeve (up to 4 mm2 ) in accordance with wire cross-section.

Fig 2: Identifying Contact Sleeve In Accordance With Wire Cross-Section
G04727481Courtesy of BMW OF NORTH AMERICA, INC.

Alternatively:

Choose contact sleeves (up to 2.5 mm2 ) for fan connectors.

Fig 3: Identifying Contact Sleeves For Fan Connectors
G04727482Courtesy of BMW OF NORTH AMERICA, INC.

Cut through wire loop in wiring harness at established point.

Strip insulation from both wire ends.

Refer to  61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES   .

Fig 4: Identifying Special Tool
G04727463Courtesy of BMW OF NORTH AMERICA, INC.

Crimp contact sleeves on both wire ends.

Refer to  61 13 CRIMPING STOP PARTS   .

NOTE: If using repair kit for contact sleeves, refer to 61 13 BUTT CONNECTOR FOR REPAIRING A PLUG CONNECTION .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.