Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSHONDA2006PILOT EX, 3.5 YF2, J35Z1REPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALMECHANICALENGINE ASSEMBLYENGINE INSTALLATION
2006 Honda Pilot EX, 3.5 YF2, J35Z1
Engine Installation
2006 Honda Pilot EX, 3.5 YF2, J35Z1SECTION Engine Installation
Special Tools Required
- Engine support hanger, A and Reds AAR-T-12566
- Engine hanger balance bar VSB02C000019
- Engine hanger adapter VSB02C000014
- Front subframe adapter VSB02BX0
These special tools are available through the Honda Tool and Equipment Program .
- Install the engine mount bracket and accessory brackets, and tighten their bolts to the specified torques.
- Position the engine/transmission assembly under the vehicle. Attach the chain hoist to the engine, then lift the engine into position in the vehicle.NOTE: Reinstall the mounting bolts/support nuts in the sequence given. Failure to follow this sequence may cause excessive noise and vibration, and reduce bushing life.
- Install the engine hanger balancer bar (VSB02C000019); attach the front arm (A) to the front cylinder head with a spacer and the 10 mm bolt, and attach the rear arm (B) to the rear cylinder head with the 8 mm bolt.
- Install the engine hanger adapters (VSB02C000014) on the ends of the support beams of the engine support hanger (AAR-T-12566). Install the engine support hanger and adapters to the vehicle, and attach the hook to the slotted hole in the engine hanger balance bar. Tighten the wing nut (C) by hand, and to lift and support the engine.
- Install new mounting bolts into the upper half of the side engine mount bracket. Tighten the bolts to the specified torque.
- Remove the chain hoist, then raise the vehicle on the hoist to full height.
- Support the front subframe with the front subframe adapter and a jack, and lift it up to the body.
- Loosely install the four front subframe mounting bolts (A) and the six 12 x 1.25 mm bolts (B), (C) with the stiffeners (D).
- Align all reference marks (A) on the front subframe (B) with the edge of the body (C), then tighten the bolts on the front subframe to the specified torque.
- Install the bolt retainers on both end of the subframe.
- Remove the front subframe adapter and a jack.
- Tighten the transmission lower rear mount nuts (A) and transmission lower front mount nuts (B).
- Tighten the rear engine mount bolts.
J35A9 engine
Courtesy of AMERICAN HONDA MOTOR CO., INC.
J35Z1 engine
- Lower the vehicle on the hoist.
- Tighten the front engine mount nut (J35A9 engine).
- Tighten the front mount bolt (A), then install the front mount stop (B) (J35Z1 engine).
- Loosen the mounting bolts for the upper half of the side engine mount bracket, then retighten them to the specified torque.
- Remove the engine support hanger, engine hanger balance bar, and engine hanger adapters.
- Raise the vehicle on the hoist to full height.
- Install the A/C compressor.
- Connect the active control engine mount (ACM) actuator connector (A) to the front engine mount, then install the harness clamp (B) (J35Z1 engine).
- Connect the ACM actuator connector (A) to the rear engine mount, then install the harness clamp (B). Install the bolt (C) securing the power steering (P/S) line (J35Z1 engine).
- Install the power steering (P/S) hose.
- Connect the power steering pressure switch connector.
- Install a new set ring on the end of each driveshaft, then install the driveshafts. Make sure each ring "clicks" into place on the differential and intermediate shafts.
- Connect the suspension lower arm ball joints (see LOWER ARM REMOVAL/INSTALLATION ).
- Connect the tie-rod end ball joints (see step 22 in STEERING GEARBOX INSTALLATION ).
- Connect the stabilizer links (see STABILIZER LINK REMOVAL/INSTALLATION ).
- Install the transfer assembly (see PROPELLER SHAFT INSTALLATION ).
- Align the reference marks (A) on the propeller shaft (B) and transfer shaft flange (C), then install the propeller shaft.
- Install exhaust pipe A using new gaskets (B) and new self locking nuts (C).
- Install the front subframe stiffener.
- Install the splash shield.
- Install the front wheels
- Lower the vehicle on the lift.
- Install the radiator (see RADIATOR AND FAN REPLACEMENT ).
- Install the automatic transmission fluid (ATF) cooler hoses to the transmission, and secure the hoses with the clamps.NOTE: Check the installation location of the clamps (see step 2 in ATF COOLER HOSE REPLACEMENT ).
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.