Transfer Assembly: Inspection

Transfer Gear Backlash Measurement 

1. Set a dial indicator (A) on the transfer companion flange (B); position dial indicator tip (C) on the direct extension of the bolt hole canter (D).
   Fig 1: Measuring Transfer Gear Backlash

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Measure the transfer gear backlash.

   Standard: 0.06-0.17 mm (0.002-0.007 in.) 

   Total Starting Torque Measurement 

3. Secure the transfer housing (A) in a bench vise (B) with soft jaws. To prevent damaging the transfer housing, always use soft jaws or equivalent materials between the transfer housing and a vise.
   Fig 2: Securing Transfer Housing In Soft Jaw Bench Vise

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Rotate the companion flange several turns to seat the tapered roller bearings.
5. Measure the staring torque at the companion flange (C) using a torque wrench (D) and a socket (E).

   Standard: 3.20-4.16 N.m 

   (32.6-42.4 kgf.cm, 28.3-36.8 lbf.in.) 

6. If the measurements are out of standard, disassemble the transfer assembly and repair it.