Timing Belt Installation

2002 Honda Civic SiSECTION Timing Belt Installation
WARNING: This page is about a different variant/trim than selected.

Special Tools Required 

  • Holder handle 07JAB-001020B
  • Holder attachment, 50 mm, offset 07MAB-PY3010A
  • Socket, 19 mm 07JAA-001020A or a commercially available 19 mm socket
NOTE: If you are installing the auto-tensioner, refer to the auto-tensioner installation procedure (see page 6-27).
  1. Clean the timing belt pulleys, and the upper and lower covers.
  2. Set the crankshaft to top dead center (TDC). Align the TDC mark (A) on the timing belt drive pulley with the pointer (B) on the oil pump.
    Fig 1: Aligning TDC Mark On Timing Belt Drive Pulley With Pointer
    G01401533Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Clean the camshaft pulley and set it to TDC.
    • The "UP" mark (A) on the camshaft pulley should be at the top.
    • Align the TDC marks (B) on the camshaft pulley with the top edge of the head.
    Fig 2: Cleaning Camshaft Pulley
    G01401534Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the timing belt in a counterclockwise sequence, starting with the drive pulley.
    • Drive pulley (A).
    • Tensioner pulley (B).
    • Water pump pulley (C).
    • Camshaft pulley (D).
    Fig 3: Installing Timing Belt In Counterclockwise Sequence
    G01401535Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the crankshaft position (CKP) sensor.
    Fig 4: Installing CKP With Torque Specifications
    G01401536Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the bolts loosely, then tighten the side engine mount bracket mounting bolts in the numbered sequence shown.
    Fig 5: Tightening Side Engine Mount Bracket Mounting Bolts With Torque Specifications
    G01401537Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the lower cover.
    Fig 6: Installing Lower Cover With Torque Specifications
    G01401538Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Clean the pulley bolt and washer.
  9. Clean all oil off the inside face (A) of the crankshaft pulley, and apply new engine oil to the pulley bolt (B) and washer (C).
    Fig 7: Identifying Crankshaft Pulley Lubrication Points
    G01401539Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the crankshaft pulley, and tighten the bolt to 200 N.m ( 20.3 kgf.m, 148 lbf.ft). Do not use an impact wrench.
    • Hold the pulley with the holder handle (A) and holder attachment (B).
    • Tighten the bolt with a torque wrench and 19 mm socket (C).
    Fig 8: Installing Crankshaft Pulley
    G01401540Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Rotate the crankshaft pulley about five or six turns counterclockwise so that the timing belt positions on the pulleys.
  12. Turn the crankshaft pulley so its TDC mark (A) lines up with the pointers (B).
    Fig 9: Turning Crankshaft Pulley So TDC Mark Lines Up With Pointers
    G01401541Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Check the camshaft pulley marks (A).
    • If the camshaft pulley marks are also at TDC, go to step 15.
    • If the camshaft pulley marks are not at TDC, remove the timing belt and repeat steps  2 through  10 .
    Fig 10: Checking Camshaft Pulley Marks
    G01401542Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Install the upper cover (A), then connect the camshaft position (CMP) (top dead center (TDC)) sensor connector (B), and install the grommet (C).
    Fig 11: Installing Upper Cover With Torque Specifications
    G01401543Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Install the upper bracket (A), then tighten the nuts in the numbered sequence shown.
    Fig 12: Installing Upper Bracket With Torque Specifications
    G01401544Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Install the cylinder head cover (see Cylinder Head Cover Installation  ).
  17. Install the harness holder (A) and throttle cable clamps (B).
    Fig 13: Installing Harness Holder With Torque Specifications
    G01401545Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Install the ignition coils (see IGNITION COIL REMOVAL/INSTALLATION ).
  19. Loosely install the alternator.
  20. Adjust the alternator belt tension or the alternator-compressor belt tension(see ALTERNATOR BELT ) .
  21. Loosely install the power steering (P/S) pump belt and pump.
  22. Adjust the P/S pump belt (see PUMP BELT INSPECTION AND ADJUSTMENT ).
  23. Install the splash shield.
  24. Install the front tires/wheels.
  25. Clean the battery posts and cable terminals with sandpaper. Connect the negative cable, then positive cable and apply grease to prevent corrosion.
  26. Perform the engine control module (ECM)/powertrain control module (PCM) idle learn procedure (see ECM/PCM IDLE LEARN PROCEDURE ).
  27. Enter the anti-theft code for the radio, then enter the customer's radio station presets.
  28. Set the clock.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.