Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Headliner Removal/Installation
Special Tools Required
KTC trim tool set SOJATP2014
'04-06 models: SRS components are located in this area. Review the SRS component locations (see 2004-2006 MODELS ) and the precautions and procedures (see PRECAUTIONS AND PROCEDURES ) before performing repairs or service.
- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.
- When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
- Take care not to bend and scratch the headliner.
- Be careful not to damage the dashboard and other interior trim.
- Remove these items:
- Front door opening trim, both sides as needed (see step 3 in TRIM REMOVAL/INSTALLATION - DOOR AREAS )
- A-pillar trim, both sides, '03 model (see A-PILLAR - '03 MODEL ), '04-06 models (see A-PILLAR - '04-06 MODELS )
- Rear door opening trim, both sides as needed (see step 5 in TRIM REMOVAL/INSTALLATION - DOOR AREAS )
- Front seat belt upper anchor bolt, both sides (see step 4 on FRONT SEAT BELT REPLACEMENT )
- B-pillar upper trim, one side for '03 model (see B-PILLAR - '03 MODEL )
- B-pillar upper trim, both sides for '04-06 models (see B-PILLAR - '04-'06 MODELS )
- Remove these items:
- Second row seat belt upper anchor bolt, middle and both sides (see step 2 inSECOND ROW SEAT BELT REPLACEMENT )
- C-pillar trim, one side for '03 model (see C-PILLAR - '03 MODEL )
- C-pillar trim, both sides for '04-06 models (see C-PILLAR - '04-'06 MODELS )
- Third row seat belt upper anchor bolt, both sides (see step 1 in THIRD ROW SEAT BELT )
- D-pillar trim, both sides, '03 model (see D-PILLAR - '03 MODEL ), '04-06 models (see D-PILLAR - '04-'06 MODELS )
- If equipped, remove the rain sensor cover (see CONTROL UNIT INPUT TEST ).
- Release the tabs (A) on both sides with a trim tool, then remove the sunvisor cap (B) from the bracket (C). Turn the cap, and remove it.
- Remove the sunvisor (A) and holder (B) from both sides.
- -1 Using a T25 Torx bit, remove the ET screws.
- -2 Remove the sunvisor from the body and holder.
- -3 Disconnect the vanity mirror light connector (C).
- -4 Using a flat-tip screwdriver, push the hook (D), and turn the holder 90°, then pull it out.
- '03 model: Remove the roof console (A).
- -1 Remove the lens (B).
- -2 Remove the screws.
- -3 Pull out the roof console, and disconnect the front individual map light/Home Link unit connector (C). If equipped with navigation system, disconnect the navigation microphone connector (D).
- '04-06 models: Remove the roof console (A).
- -1 Using the appropriate KTC trim tool, remove the moonroof switch (see SWITCH TEST ).
- -2 Remove the front individual map lights (see FRONT INDIVIDUAL MAP LIGHT TEST ).
- -3 Remove the bolts, then remove the roof console. If equipped with HFL, disconnect the HFL unit connector (B).
- '03 model: Remove the caps (A), and remove the ET screws, then remove the grab handles (B) (driver's, passenger's, and second row passenger's).
- '04 model: Remove the caps (A), and remove the self-tapping ET screws, then remove the grab handle (B) (driver's, passenger's, and second row passenger's).
- '05-06 models: Remove the caps (A), and remove the bolts, then remove the grab handle (B) (driver's, passenger's, and second row passenger's).
- Remove the center second row seat belt cover (see step 1 in CENTER SECOND ROW SEAT BELT ).
- Remove the rear individual map lights (see REAR INDIVIDUAL MAP LIGHT TEST ).
- If equipped with rear entertainment system, remove the rear controller and screen cover (see REAR CONTROLLER AND SCREEN REMOVAL/INSTALLATION ).
- '03 model: Remove the ET screws, then remove the separation net cap (A) from both sides.
- '04-06 models: Remove the ET screws, then remove the separation net lid (A) from both sides.
- '03 model: Remove the screws, then remove the coat hangers (A) from both sides.
- Remove the rear ceiling light (for some models) (see REAR CEILING LIGHT TEST/REPLACEMENT ).
- If equipped, detach the clips and remove the rear roof speaker grille (A).
- Remove the headliner.
- -1 '03 model: Remove the upper portion of the B-pillar trim (A) (see step 5 in B-PILLAR - '03 MODEL ), and C-pillar trim (B) (see step 3 in C-PILLAR - '03 MODEL ) from one side of the vehicle.
- -2 Moonroof model: Remove the socket plug (C) and roof trim (D).
- -3 With help of an assistant, detach the clips, and lower the headliner (E) on the side you removed the pillar trim.
- -4 Remove the headliner through the tailgate opening.
- Install the headliner in the reverse order of removal, and note these items:
- Check the clip(s) for damage or stress-whitened, and replace them with new one(s).
- When reinstalling the headliner through the tailgate opening, be careful not to fold or bend it. Also, be careful not to scratch the body.
- For moonroof model: When reinstalling the roof trim, center the joining ends at the rear of the moonroof frame.
- If the threads are worn out on a visor or grab handle, or separation net cap mounting ET screw, use an oversized screw made specifically for this application.
Visor mounting ET screws: P/N90137-S30-003
Grab handle mounting ET screws ('05-06 models): P/N 90136-S0A-003
Separation net cap mounting ET screws: P/N90137-S3V-A01
- Make sure the pillar trims overlap the headliner correctly (see COMPONENT REPLACEMENT/INSPECTION AFTER DEPLOYMENT ).
- Check that both sides of the headliner are securely attached to the trim.
- Push the clips into place securely.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.