Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2012TRANSIT CONNECT L4-2.0LREPAIR AND DIAGNOSISENGINE, COOLING AND EXHAUSTENGINEADJUSTMENTS
2012 Ford Transit Connect L4-2.0L
Engine: Adjustments
2012 Ford Transit Connect L4-2.0LSECTION Adjustments
Valve Clearance Check
1. Remove the valve cover. For additional information, refer to Valve Cover .
2. Remove the 2 bolts and accessory drive belt splash shield.
- To install, tighten to 9 Nm (80 lb-in).
3. NOTE: Turn the engine clockwise only, and use the crankshaft bolt only.
NOTE: Measure each valve's clearance at base circle, with the lobe pointed away from the tappet, before removing the camshafts. Failure to measure all clearances prior to removing the camshafts will necessitate repeated removal and installation and wasted labor time.
Use a feeler gauge to measure each valve's clearance and record its location.
4. NOTE: The number on the valve tappet only reflects the digits that follow the decimal. For example, a tappet with the number 0.650 has the thickness of 3.650 mm.
NOTE: The nominal desired mid-range clearance is:
- intake: 0.25 mm (0.0095 in).
- exhaust: 0.30 mm (0.0115 in).
Select tappets using this formula: tappet thickness = measured clearance + the existing tappet thickness - nominal clearance.
NOTE: The acceptable clearances after being fully installed are:
- intake: 0.22-0.28 mm (0.008-0.011 in).
- exhaust: 0.27-0.33 mm (0.010-0.013 in).
Select the closest tappet size to the ideal tappet thickness available and mark the installation location.
5. If any tappets do not measure within specifications, install new tappets in these locations. For additional information, refer to Valve Train Components- Exploded View and Valve Tappets .
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.