Brake Caliper: Testing and Inspection

2012 Ford Transit Connect L4-2.0LSECTION Testing and Inspection



Brake System Inspection





Brake Calipers

1. Inspect the brake calipers for leaks, damage to seals, and piston corrosion or binding.
- If the brake caliper is leaking or otherwise damaged, install a new brake caliper. for front brake calipers.


Brake Caliper Guide Pins

1. The guide pins should slide with a reasonable amount of hand force. If the brake pads show taper wear or the guide pins are difficult to move, carry out the following steps.
- Disassemble the brake caliper guide pins and inspect the guide pins and guide pin bores for wear, damage and corrosion. If bore is worn or damaged, replace the damaged component.

- Use a wire brush, rolled-up sandpaper or emery cloth to remove all corrosion and foreign material from the caliper guide pin bores. Clean any remaining foreign material from the bores with brake parts cleaner and compressed air.

- Assemble the caliper guide pins using new caliper seals, boots and guide pins. Use an ample amount of the specified grease to lubricate the bores and guide pins.

- Inspect the brake pads. For additional information, refer to Brake System Inspection.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.