Flywheel: Service and Repair

2012 Ford Fusion FWD L4-2.5LSECTION Service and Repair



Flywheel





Removal

1. With the vehicle in NEUTRAL, position it on a hoist.

2. Remove the clutch.

3. Remove the 6 bolts and the flywheel.

Installation

1. NOTE: Special bolts are used for installation. Do not use standard bolts.
Install the flywheel and tighten the bolts in the sequence shown in 3 stages.

- Stage 1: Tighten to 50 Nm (37 lb-ft).

- Stage 2: Tighten to 80 Nm (59 lb-ft).

- Stage 3: Tighten to 112 Nm (83 lb-ft).






2. Install the clutch and manual transaxle.

3. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.