Differential Assembly: Service and Repair

2012 Ford Fusion AWD V6-3.5LSECTION Service and Repair



Axle Assembly

Axle Assembly









Removal and Installation

1. Remove the driveshaft.

2. Remove the rear halfshafts.

3. Position a suitable transmission hydraulic jack to the axle housing. Securely strap the jack to the housing.





4. Remove the 4 differential housing-to-front insulator bracket bolts.
- To install, tighten to 90 Nm (66 lb-ft).






5. Remove the 3 RH side insulator bracket-to-rear axle differential bolts.
- To install, tighten to 90 Nm (66 lb-ft).






6. Remove the 3 LH side insulator or bracket-to-rear axle differential bolts.
- To install, tighten to 90 Nm (66 lb-ft).






7. Lower the axle to gain clearance and disconnect the active torque coupling electrical connector.





8. Remove the rear axle assembly.

9. To install, reverse the removal procedure.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.