Condenser HVAC: Service and Repair

2012 Ford Fusion AWD V6-3.5LSECTION Service and Repair



Condenser Core - 3.5L













Removal and Installation

NOTICE: Use only the Air Conditioning (A/C) refrigerant compressor oil specified for this vehicle configuration. Use of any A/C refrigerant compressor oil other than what is specified will contaminate and damage the A/C system.

1. Recover the refrigerant.

2. Remove the radiator.

3. Release the 2 power steering cooler hose clamps and disconnect the power steering cooler hoses from the condenser core.

4. Remove the 2 condenser fitting nuts and disconnect the fittings.
- Discard the gasket seals.

- To install, tighten to 15 Nm (133 lb-in).


5. Remove the condenser core.

6. To install, reverse the removal procedure.
- Install new gasket seals.

- Add the correct amount of clean PAG oil.


7. Evacuate, leak test and charge the refrigerant system.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.