Front Fender: Service and Repair

2012 Ford Fusion AWD V6-3.0L Flex FuelSECTION Service and Repair



Fender

Removal and Installation

All vehicles

1. Remove the front fender splash shield. For additional information, refer to Fender Splash Shield .

2. Remove the fender baffle.





3. Remove the upper rear inner fender bolt.
- To install, tighten to 5 Nm (44 lb-in).


4. Remove the 2 lower fender bolts.
- To install, tighten to 9 Nm (80 lb-in).


Fusion only

5. Remove the side turn signal lamp.

All vehicles

NOTE: The front door must be open to gain access to the rear fender bolt.

6. Remove the upper rear fender bolt.
- To install, tighten to 9 Nm (80 lb-in).






7. Remove the bumper cover bracket from the front fender.
1. Remove the screw.

2. Remove the bolt.

3. Pull outward to release the clip.






8. NOTE: Two bolts are required for Fusion and Milan, one bolt is required for MKZ.
Remove the fender support brace bolt.

- To install, tighten to 9 Nm (80 lb-in).






9. Remove the pushpin from the front fender to headlamp.

10. Remove the upper rear inner fender bolt.
- To install, tighten to 5 Nm (44 lb-in).






11. Remove the 3 upper fender bolts and the front fender.
- To install, tighten to 9 Nm (80 lb-in).


12. To install, reverse the removal procedure.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.