Battery: Description and Operation: Overview

Battery, Mounting and Cables

Overview

The battery and cable system consists of the following components:

- Battery

- Battery cable assembly (both negative and positive cable serviced as an assembly)

- Battery tray

- Battery current sensor

- Generator current sensor

- High current BJB (Battery Junction Box)

The battery has 3 major functions:

- Engine cranking power source

- Voltage stabilizer for the electrical system

- Temporary power source when electrical loads exceed the generator output current

Battery Eye Operation

The battery eye indicates the state-of-charge of the battery by responding to the specific gravity of a single battery cell electrolyte. The battery eye has a viewing plate, 2 colored balls of different specific gravity and a small passage. As the state-of-charge and specific gravity changes, the balls change their position in the passageway and subsequently display a different color in the viewing eye. The primary purpose of the battery eye is to be a quick indicator of state-of-charge for assembly plants and dealership pre-delivery processes.

The color of the battery eye indicates the approximate state-of-charge.

- Red- indicates low state-of-charge.

- Yellow/Black- indicates between high and low state-of-charge.

- Green- indicates high state-of-charge.

- No color can occur after the battery has been in service for several years and some of the plate material has coated the balls.

- A clear battery eye can occur if the battery case becomes damaged and the electrolyte has fallen below the plates.

NOTE: The battery eye can remain red for a period of time (up to several days), even after the battery is fully charged, because the acid is not yet fully mixed.

Do not install a new battery based solely on the indication of the battery eye. The battery eye color simply indicates the battery state-of-charge, not its condition. For example, a red or yellow/black battery eye usually indicates the battery is discharged, not defective. If the battery eye indicates the battery may be discharged, it is necessary to recharge the battery before testing its condition.