Headlamp: Service and Repair

2012 Ford Explorer AWD V6-3.5LSECTION Service and Repair



Headlamp Assembly

WARNING: Before beginning any service procedure, REFER to Safety Warnings . Failure to follow this instruction may result in serious personal injury.

Exploded View










Removal

1. Remove the front bumper cover. REFER to Bumper Cover - Front .

2. Remove the 3 headlamp assembly retainers.

3. Remove the headlamp assembly and disconnect the electrical connectors.

Installation

1. Install the headlamp assembly.

1. Connect the electrical connectors and install the headlamp assembly.

2. Install the 2 headlamp assembly bolts.
- Tighten to 3 Nm (27 lb-in).

3. Install the front fender-to-headlamp assembly bolt.
- Tighten to 7 Nm (62 lb-in).

2. Install the front bumper cover. REFER to Bumper Cover - Front .


RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.