Starting System: Description and Operation

2012 Ford Escape 2WD L4-2.5L HybridSECTION Description and Operation



Starting System

The starting system consists of the following:

- Starter motor

- Starter motor relay

- Transmission Range (TR) sensor (automatic transaxle)

- Clutch cutoff switch (manual transaxle)

- Battery

- Ignition switch

- PCM

- Start diode

When the starter solenoid is energized, a magnetic field is created in the starter solenoid windings. The iron plunger core is drawn into the starter solenoid coil, and a drive lever and pin connected to the starter drive engages the drive pinion gear to the flywheel ring gear. When the plunger is pulled all the way in, its contact disc closes the circuit between the battery and the motor feed terminals. This sends current to the motor, and the drive pinion gear cranks the flywheel to start the engine. When current flows to the starter motor, the starter solenoid pull-in coil is bypassed, and the hold-in coil keeps the drive pinion gear engaged with the flywheel.

An overrunning clutch in the starter drive protects the starter motor from excessive speeds during the brief period before the driver releases the ignition switch from the START position as the engine starts.

Vehicles equipped with a manual transaxle have a clutch cutoff switch mounted on the clutch pedal bracket. The clutch cutoff switch prevents operation of the starter motor unless the clutch pedal is fully depressed.

Vehicles equipped with an automatic transaxle have a TR (Transmission Range) sensor mounted on the transaxle. The TR (Transmission Range) sensor prevents operation of the starter motor unless NEUTRAL or PARK is selected.

One-Touch Integrated Start (OTIS)

The vehicle has One-Touch Integrated Start (OTIS), a computer-assisted cranking system. This feature assists in starting the engine. If the ignition key is turned to the START position and released when the engine begins cranking, the engine may continue cranking for up to 10 seconds or until the vehicle starts. The PCM reads starter motor request from the ignition switch and gains control of the starter engagement. The customer is no longer in the loop after the initial crank request, the customer may release the key to the RUN/START position. The PCM will disengage the starter motor based on the following events:

- The engine is started (rpm threshold)

- A set time has been exceeded (calibrated)

- The ignition key has been turned to the OFF position
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.