Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSFORD2007FIVE HUNDRED AWD V6-3.0L VIN 1REPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTEMISSION CONTROL SYSTEMSEXHAUST GAS RECIRCULATIONEGR CONTROL SOLENOIDSERVICE AND REPAIR
2007 Ford Five Hundred AWD V6-3.0L VIN 1
EGR Control Solenoid: Service and Repair
2007 Ford Five Hundred AWD V6-3.0L VIN 1SECTION Service and Repair
EXHAUST GAS RECIRCULATION (EGR) SYSTEM MODULE
Exploded View
Removal and Installation
1. Remove the 4 transaxle roll restrictor brace bolts.
- To install, clean the bolts using a wire brush, apply new threadlock to the threads and tighten to 55 Nm (41 lb-ft).
2. Remove the bolt and the transaxle roll restrictor brace.
- To install, clean the bolts using a wire brush, apply new threadlock to the threads and tighten to 48 Nm (35 lb-ft).
3. Disconnect the exhaust gas recirculation (EGR) system module vacuum tube and electrical connector.
4. Disconnect the EGR system module-to-EGR system module tube fitting.
- To install, tighten to 40 Nm (30 lb-ft).
5. NOTE: When installing the EGR system module, install a new EGR system module gasket with the side with the raised ring facing the intake manifold.
Remove the 2 bolts and the EGR system module.
- To install, tighten to 25 Nm (18 lb-ft).
6. To install, reverse the removal procedure.
Exploded View
Removal and Installation
1. Remove the 4 transaxle roll restrictor brace bolts.
- To install, clean the bolts using a wire brush, apply new threadlock to the threads and tighten to 55 Nm (41 lb-ft).
2. Remove the bolt and the transaxle roll restrictor brace.
- To install, clean the bolts using a wire brush, apply new threadlock to the threads and tighten to 48 Nm (35 lb-ft).
3. Disconnect the exhaust gas recirculation (EGR) system module vacuum tube and electrical connector.
4. Disconnect the EGR system module-to-EGR system module tube fitting.
- To install, tighten to 40 Nm (30 lb-ft).
5. NOTE: When installing the EGR system module, install a new EGR system module gasket with the side with the raised ring facing the intake manifold.
Remove the 2 bolts and the EGR system module.
- To install, tighten to 25 Nm (18 lb-ft).
6. To install, reverse the removal procedure.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.