Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSEAGLE1994SUMMIT WAGON AWD L4-1795CC 1.8L SOHCREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINTRANSFER CASESERVICE AND REPAIRSUBASSEMBLY SERVICETRANSFER CASE SUB-ASSEMBLY
1994 Eagle Summit Wagon AWD L4-1795cc 1.8L SOHC
Transfer Case Sub-Assembly
1994 Eagle Summit Wagon AWD L4-1795cc 1.8L SOHCSECTION Transfer Case Sub-Assembly
1. Remove transfer cover.
2. Remove O-ring, spacer and outer race.
3. Remove drive bevel gear assembly, spacer and oil seal.
4. Reverse procedure to assemble, noting the following:
a. Use oil seal installer MD998323 or equivalent when installing oil seal.
b. Using preload socket tool No. MB990326 and side gear holding tool No. MB990900, or equivalents, check turning torque of the drive bevel gear assembly as shown. If turning torque is not within 1.23-1.81 ft. lbs., adjust by installing new spacers. Select spacers of nearly same thickness on both sides.
Fig.74 Transfer Case Subassembly:
2. Remove O-ring, spacer and outer race.
3. Remove drive bevel gear assembly, spacer and oil seal.
4. Reverse procedure to assemble, noting the following:
a. Use oil seal installer MD998323 or equivalent when installing oil seal.
b. Using preload socket tool No. MB990326 and side gear holding tool No. MB990900, or equivalents, check turning torque of the drive bevel gear assembly as shown. If turning torque is not within 1.23-1.81 ft. lbs., adjust by installing new spacers. Select spacers of nearly same thickness on both sides.
Fig.75 Turning Drive Torque Of Drive Bevel Gear Assembly Check:
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.