Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSEAGLE1994SUMMIT WAGON AWD L4-1795CC 1.8L SOHCREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTEMISSION CONTROL SYSTEMSSERVICE AND REPAIR
1994 Eagle Summit Wagon AWD L4-1795cc 1.8L SOHC
Emission Control Systems: Service and Repair
1994 Eagle Summit Wagon AWD L4-1795cc 1.8L SOHCSECTION Service and Repair
NOTE: Wiring repairs can now be made using service packages available through the Chrysler parts system. These packages allow for repair or replacement of individual wiring harness components rather than replacement of a complete wring harness. Some of these packages were released without instruction sheets. Refer to Chrysler TSB # 08-07-91 DATE May 20, 1991. for instruction sheets if not included in package.
TIP: To establish a more secure terminal engagement the female terminal will need to be removed from the connector housing and the terminal lance will need to be raised.
TIP: A conventional screwdriver may need to be modified to the proper size if the right size driver is not available.
CONTROL UNIT CONNECTORS
1. Disconnect the harness connector.
2. Disengage and remove the front holder by inserting a 1.4 mm (0.06 in.) width screwdriver as illustrated.
3. Insert and hold the terminal harness to be fixed deep into the connector from the harness side.
4. By inserting the screwdriver into the connector as shown, the housing lance can be raised slightly and the harness can then be pulled out.
5. Raise the contact point of the male terminal by inserting a needle through the hole on the terminal.
ROUND WATERPROOF CONNECTORS
1. Carefully remove the waterproof cap using a blunt instrument.
2. By inserting a 1.4 mm (0.06 in.) or a 2.0 mm (0.08 in.) width screwdriver into the connector as shown, the housing lance can be raised slightly and the harness can then be pulled out.
3. Insert the screwdriver through a hole on the terminal and raise the contact point of the male terminal.
RECTANGULAR WATERPROOF CONNECTORS
1. Disengage and remove the front holder by inserting a 1.4 mm (0.06 in.) width screwdriver as illustrated.
2. Insert the tip of a 0.8 mm (0.03 in.) width screwdriver into the connector, as shown. Push lightly to raise lance, then pull out harness wire.
3. Using the screwdriver press the contact point of the male terminal down as shown.
INJECTOR CONNECTORS
1. Remove the waterproof cap.
2. Remove harness wire by inserting the tip of a 1.4 mm (0.06 in.) width screwdriver into the connector and press in lance as shown.
3. While holding the screwdriver as illustrated press the contact point of the male connector down.
TIP: To establish a more secure terminal engagement the female terminal will need to be removed from the connector housing and the terminal lance will need to be raised.
TIP: A conventional screwdriver may need to be modified to the proper size if the right size driver is not available.
CONTROL UNIT CONNECTORS
Front Holder Disengagement And Removal:
1. Disconnect the harness connector.
2. Disengage and remove the front holder by inserting a 1.4 mm (0.06 in.) width screwdriver as illustrated.
Resetting Wire Harness Connection:
3. Insert and hold the terminal harness to be fixed deep into the connector from the harness side.
4. By inserting the screwdriver into the connector as shown, the housing lance can be raised slightly and the harness can then be pulled out.
5. Raise the contact point of the male terminal by inserting a needle through the hole on the terminal.
ROUND WATERPROOF CONNECTORS
1. Carefully remove the waterproof cap using a blunt instrument.
2. By inserting a 1.4 mm (0.06 in.) or a 2.0 mm (0.08 in.) width screwdriver into the connector as shown, the housing lance can be raised slightly and the harness can then be pulled out.
3. Insert the screwdriver through a hole on the terminal and raise the contact point of the male terminal.
RECTANGULAR WATERPROOF CONNECTORS
Removal of Front Holder Using A Screwdriver:
1. Disengage and remove the front holder by inserting a 1.4 mm (0.06 in.) width screwdriver as illustrated.
2. Insert the tip of a 0.8 mm (0.03 in.) width screwdriver into the connector, as shown. Push lightly to raise lance, then pull out harness wire.
3. Using the screwdriver press the contact point of the male terminal down as shown.
INJECTOR CONNECTORS
1. Remove the waterproof cap.
2. Remove harness wire by inserting the tip of a 1.4 mm (0.06 in.) width screwdriver into the connector and press in lance as shown.
3. While holding the screwdriver as illustrated press the contact point of the male connector down.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.