Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Installation Procedure
Engine Coolant Fan Module Radiator Assembly (1) - Install
Air Conditioning Compressor and Condenser Hose Seal (3) - Install NEW
- Air Conditioning Compressor and Condenser Hose (2) @ Air Conditioning Condenser - Install
- Air Conditioning Compressor and Condenser Hose Nut (1) - Install and tighten - Fastener Specifications
Air Conditioning Compressor Hose Seal (5) - Install NEW
- Air Conditioning Refrigerant Heat Exchanger (4) @ Air Conditioning Condenser - Install
- Air Conditioning Refrigerant Heat Exchanger Nut (3) - Install and tighten - Fastener Specifications
- Radiator Outlet Hose (2) @ Engine Radiator - Install
- Retainer (1) - Install
Radiator Surge Tank Inlet Hose (3) @ Engine Radiator - Install
- Radiator Inlet Hose (2) @ Engine Radiator - Install
- Retainer (1) - Install
Radiator Surge Tank Air Separator (1) - Install
- Connect the electrical connectors and install the wiring harness retainers as necessary.
Charge Air Cooler Coolant Hose (1) @ Engine Auxiliary Radiator - Install
Charge Air Cooler Coolant Pump (2) - Install
- Charge Air Cooler Coolant Pump Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Install the wiring harness as necessary.
Clip (1) - Install [2x]
Auxiliary Radiator Inlet Hose (2) @ Engine Auxiliary Radiator - Install
- Auxiliary Radiator Inlet Hose Retainer (1) - Engage
Air Cleaner Outlet Resonator (4) - Install
- Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
- Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
- Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
Oil Filler Cap (1) - Remove
Intake Manifold Cover (1) - Install
- Oil Filler Cap - Install
Radiator Upper Bracket - Left Side and Right Side (1) - Install [2x]
Radiator Upper Bracket Bolt - Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
Radiator Air Upper Baffle (2) - Install
- Retainer (1) - Install [2x]
- NOTE:
The upper shutter and upper baffle will be installed together.
Radiator Air Front Upper Baffle (2) - Install
- Connect the electrical connectors and install the wiring harness retainers as necessary.
- Radiator Air Front Upper Baffle Bolt (1) - Install and tighten [2x] - Fastener Specifications
Hood Front Bumper Bracket (1) - Install
Hood Front Bumper Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
Hood Front Bumper Bracket Support - Right Side (5) - Install
- Hood Front Bumper Bracket Support - Left Side (4) - Install
- Hood Front Bumper Bracket Support - Center (3) - Install
- Hood Front Bumper Bracket Support Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Hood Front Bumper Bracket Support Bolt (1) - Install and tighten [6x] - Fastener Specifications
Front Bumper Shutter Bolt (1) - Install and tighten [2x] - Fastener Specifications
Headlamp Bolt - Left Side and Right Side (1) - Install and tighten [2x] - Fastener Specifications
Front Bumper Fascia (1) - Install - Front Bumper Fascia Removal and Installation (Base) , or Front Bumper Fascia Removal and Installation (Z71)
- Recharge the refrigerant. Refrigerant Recovery and Recharging (R-134a) , or Refrigerant Recovery and Recharging (R-1234yf)
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716)
- Start the engine and check for coolant leaks.
Refer to Fastener Caution .
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.